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AquaFlex paper: PVOH coating and lamination for heat-sealable paper packaging

Paper laminated or coated with AquaFlex in place of a plastic layer, made for form-fill-seal lines. Two structures: heat-sealable paper for non-food packs, and metallized high-barrier paper for food.
Two structures

Paper that seals, with or without a high barrier

Both keep paper as the main material. The AquaFlex layer replaces the plastic film that usually makes paper sealable.

2 layersPaper + AquaFlex

Heat-sealable paper

For non-food packs: toys, cosmetics, accessories and electronics. The AquaFlex layer gives the seal and a printable surface.

ToysCosmeticsAccessoriesElectronics
3 layersPaper + metallized layer + AquaFlex

High-barrier paper

For food that needs protection from oxygen and moisture: butter, snacks, chocolate and candies.

ButterSnacksChocolateCandies
Barrier performance

3 layer metallized structure

PVA PRO data for the 3 layer structure. Ask us for the values that match your paper weight and format.

Oxygen transmission rate (OTR)

below 1 cc/m²/day

ASTM F1927

Water vapour transmission, 38°C and 90% RH

below 1 g/m²/day

ASTM F1249

Water vapour transmission, 30°C and 70% RH

below 0.5 g/m²/day

ASTM F1249

Paper packaging with an AquaFlex coating
Other paper uses

AquaFlex coatings across the paper pack

Liquid overprint
Heat seal coatings
Insert coatings
Paper coatings
Window film
See the liquid coating grades
Made to order

Specifications

Paper weight
50 to 120 gsm
Minimum order
500 kg
Lead time
15 to 30 days
Packing lines
Ready for vertical and horizontal form-fill-seal (FFS) machines
Customisation
Paper weight, dimensions and printed design
Where it is made
Our factory in Vietnam, and an established EU converter under technology transfer
Tests, with their scope

What was tested

  • AquaFlex L-BAR and L-OPV coatings on cardboard passed EU food-contact tests (Eurofins MTS Vietnam, 2024).

  • AquaFlex coating dissolves during paper repulping.

  • The ISO 14852, ASTM D6691 and ISO 14855-1 results apply to AquaFlex film and coating only, not to the paper laminate as a whole.

All lab test reports

AquaFlex paper is also presented on turngreen.world, the TURN GREEN group site.

FAQ

AquaFlex paper questions

What is AquaFlex paper?

It is paper laminated or coated with AquaFlex, our PVOH material, in place of a plastic layer. The AquaFlex layer makes the paper heat-sealable, and with a metallized layer it gives a high barrier.

Can AquaFlex paper run on my form-fill-seal line?

It is made for vertical and horizontal FFS machines. Send us your product and your packing line and we run a paper trial first.

What happens to the AquaFlex layer when the paper is recycled?

AquaFlex coating dissolves during paper repulping. Our lab test results apply to the AquaFlex film or coating only, not to the whole laminate.

Is AquaFlex paper suitable for food?

The 3 layer metallized structure is designed for butter, snacks, chocolate and candies. AquaFlex L-BAR and L-OPV coatings on cardboard passed EU food-contact tests (Eurofins, 2024). Ask us for the report that matches your structure.

What is the minimum order for AquaFlex paper?

500 kg, with a lead time of 15 to 30 days.

Send your product and packing line for a paper trial

Tell us the product, the format and your FFS machine. We reply within 48 hours.